Monthly Archives: October 2021

Classification of basic dyes in textiles

Key takeaways of this fundamental post

  1. Importance of basic dyes for textiles
  2. Classification according to processes

Basic dyes

The fashion industry would have been dull if not for the dying of fabrics by the textile industry. The basic dyes involved in coloring of the yarns is one of the key elements that keep several other industries active. As a powerful agent to color and printing, it holds vital importance due to its high tincture values and molecules with a positive charge. The classification shows how it is relevant for acrylic fibers, silk and wool.

Importance of basic dyes for textiles

Polyester is a widely used synesthetic material. It is often augmented with cationic dyes for bright colors. These dyes are salts of organic base. The chromophore in the molecules brings a luster to wool, silk and acrylic textures. They are available as powders, pearls or liquid. The fastness of color is an added advantage for creating beautiful designs and prints. The properties show its solubility in water due to the glacial acetic acid. It dissolves in water easily which is a good factor when a fabric is created.

basic dyeClassification according to processes

The process of dying segregates the basic dyes and their intrinsic values. It is the second last stage after which printing and fabric finishing is done. A good procedure is the key for relevant trade in the textile markets. The right substances and chemicals make all the difference. Usage of certain chemicals ensure the bright color does not fade. Thus it creates a long lasting value fabric for the end consumer. A dye that does not damage the color is important in the process adopted.

The textile industry requires the following processes for their production.

basic dyeSome of the best examples of basic dyes are:

  • Basic red
  • Crystal Violet
  • Methylene blue
  • Basic blue 9

Basic dyes can be modified too.

The chemical composition classifies them by:

  • Diphenylmethane or ketone imine (presence of C=NH group), e.g. C.I. Basic Yellow 1.
  • Triphenylmethane, e.g. C.I. Basic Green 4, C.I. Basic Blue 5 and C.I. Basic Violets 3 and 14.
  • Thiazine (nitrogen and sulphur atoms forming a ring with benzene carbons), e.g. C.I. Basic Blue 9 and C.I. Basic Green 5.
  • Oxazine, similar to thiazine, but nitrogen and oxygen atoms form a ring with benzene carbons, e.g. C.I. Basic Blue 12.
  • Azine, similar to thiazine, but two nitrogen atoms form a ring with benzene carbons, e.g. C.I. Basic Red 5.
  • Xanthene (two benzene rings linked by oxygen atom and methylene bridge) derivatives, e.g. C.I. Basic Violet 10.
  • Acridine (two benzene rings linked by a nitrogen atom and –CH= group) derivatives, e.g. C.I. Basic Orange 14.
  • Azo groups, e.g. C.I. Basic Brown 1.

basic dye

Other applications of importance

They can be used also for dried flowers, coir, jute coloring cut flowers. But the major use is for dying acrylic fibers due to the anionic groups attached to them. The cation and anion create the salt linkage. In the case of leather, the dying procedure is blended with vegetable-tanned leather. It does away with the mordant. In the paper industry too the coloring process holds advantage for printing.

Vipul Organics understands the need for basic dyes in today’s competitive world. With a well equipped facility, it is the primary source and partner for several customers who need dyes and pigments to augment their textile product lines.

 

Benefits of 3 types of acid dyes

 Acid dyes

Acid dyes are safe to use in the textile and food industries as long as they are handled with care. Just as a dyer works with other concentrated powdered dye or chemical it cannot be done without the dust mask and gloves. The benefits of acid dyes are mainly to bond the protein fibers. Its affinity for staying softer and silkier adds weight to its wide applications due to its solubility and light fastness of color.

Vipul Organics, has been in the business of pigments and dyes long enough to provide insight

about various dyes and how they impact various industries.

Key takeaways:

  • Understanding the chemical dye chemistry
  • Why acid dyes are valued for fastness
  • Industrial applications other than textiles
  • Advantage of dealing with Vipul Organics

Structural part

  • It consists of molecular group –S03H
  • The pH is mild like white vinegar/critic acid
  • Ideal for silk rinses as it tends to restore the softness quotient
  • The dye is non-toxic
  • Ideal for applications in the textile industry for dying cotton, silk, nylon and wool.

The actual structure falls in 4 categories depending on the molecular group.

  1. Azo
  2. Anthraquinone
  3. Premetalized
  4. Triphenylmethane

Sometimes the same dyes may fall in one or more categories. But they all have –S03H which get attached to the amino groups of the fiber. The Azo dyes are considered acid red. The structure is Ph-N=n-Ph. They are primarily used on cellulose fabrics i.e. cotton or rayon.

Why acid dyes are valued for fastness qualities?

The dyes are mainly used under acidic conditions and they are characterized by two factors:

  1. How they dissolve in water
  2. Amphoteric affinity for the fiber

Good customer ratings of fastness are critical for their significance. Good quality processes ensure there is no fading (of fabric) even after repeated washes. Hence, it is also successfully used for art and art printing. It offers a premium finish to the final fabric.

Industrial applications

It is well known fact the entire textile sector uses a variety of acid dyes for fabric enhancements and coloring. In the textile industry it is used to treat silk in several color tones. In low temperatures the dyes are treated. When it is used on wool there is a salt link between the dye molecule and fiber polymer.

But there are other sectors also where they are applicable successfully like:

  • Fertilizers
  • Leather
  • Detergents & metal nodization
  • Coolants for engines

Vipul Organics Advantage

  • There are concentrated options for dyers available with us for commercial usage of blending different colors.
  • We conduct pure levelling of colored dyes and milling.
  • Choose from our proprietary collections of products for your specific needs.
  • We do testing on wool and silk by washing for lightness and fading.

Vipul Organics is in the process of manufacturing products like acid red. When used for printing on the yarn they are quite safe. We ensure good quality is maintained uniformly with precise industry standards for the fabrics to last long and be durable. Interested in dealing with us? We form good partnership with all our business associates with our high performing products.