Monthly Archives: August 2022

Commercial usage of basic dyes for colorfastness in natural and synthetic fabrics

All over the world,many cultures understand the process of dyeing as an art. This process has existed for more than 2500 years and continues today. It is the primary ingredient for the textiles industry which has seen several disruptions and the introduction of advanced technologies. Basic dyes are essentially used for color fastness for various fabrics: cotton, silk, or wool (natural), or man-made like polyester, nylon, or rayon.

Today, Basic Dyes Manufacturers like Vipul Organics is known for such processes catering to the textile industry. As new technologies appear there is a need for approaching the right basic dyes makers.

What makes us different from others in producing dyes and pigments for the textile industry?  The following blog captures the essence of our knowledge, experience, and procedures for dyes being used as powder. Over the years, we have also understood the chemical structure of dyes which offer permanent coloring to the fabric, its saturation, and its importance to make fabrics more attractive.

Based on the chemical composition, dyes are classified as natural or synthetic in characteristics.

Basic Dyes

Basic dyes are water soluble and are also called cationic dyes. They are best suited for acrylic fibers due to their hydrophobic features and also for polyacronitrile material. At times they can also be used for wool and silk. They are light and fast and perfect for fabrics made by the textile industry. They have a resistance to ultraviolet rays and do not get destroyed which makes them ideal agents for coloring. When good quality cotton fabrics are washed repeatedly they do not lose their shine and continue to remain fresh.

Example of a basic dye structure for red and blue colors

Basic Dyes

They have some limitations which need to be taken into account while giving an order to any basic dyes manufacturers.

Basic Dyes

These dyes can also be modified to increase their properties and light fastness. They make the fabrics stronger and more attractive for the end user. In the modified version they can also be applied to color vegetable-tanned leather. For acrylic fabrics 42, 75 orlan and 61 cresaln are popular.

Textile process

The process takes place in an aqueous solution. It is called dye liquor or dye bath.  When the fabric absorbs the dye and the desired hue emerges, these are the key indications for the process. The color should be permanent and not leak through the fabric for it to be of good quality. Tests have to be conducted to check with repeated rinsing, washing, and drying in the sunlight. The color should not fade with intense sunlight.

Absorption happens when the dye molecule is attached to the surface of the fiber. Without the desired color the fiber is not very attractive or appealing to the consumer.

The processes involved to make it possible are:

  • Ionic forces
  • Covalent linkages
  • Vander Wals forces
  • Hydrogen bonding

When you approach Vipul Organics for your textile needs do check out the website for further information on basic dyes. We focus on chemistries, properties, and how we can achieve our goals to meet customer satisfaction.

How solvent dyes enhance active business of the paper industry?

By their very nature, ‘solvent dyes’ are applicable in numerous industries. For a long time, they have been the staple ‘raw material’ for inks, paper industry, paints, and coatings. Their uses spread to marking pens, printing foils, and now to acrylic resins, candles, and waxes. They enhance the beauty of plastics, varnishes, shellacs, and wood stains. It is no wonder thatits usage in high-quality productsimprovesbusiness offerings.

Vipul Organics is a well-known company that doubles up as solvent dyes manufacturers for Indian and overseas customers. By providing solvent-based dyes, it has built a reputation in the global market.

This post highlights the importance of solvent dyes in the paper industry.Our customers from other industries can place orders for their business needs.

High-quality dyes for the paper industry

When paper is under production, specific colors madeby solvent dyes manufacturersare added to the pulp to increase the value of the end product. The same colorants can also be applied to the paper surface in the form of toning. The molecules are water-soluble and generate hydrogen bonds. These dyes are attracted to fibers and mordant is not required in the dying process. It is applicable to cellulose, protein, and blended fabrics

Dyes react in different ways depending on the pulp. Basic dyes will blend with lignin or if the surface has a strong negative charge. Non-static forces are responsible for absorption. In paper making process Aluminum vanadium helps in the retention of the dye when the pH value is between 4 to 5.2. Thus, each dye has a different impact, benefit, or side effects.

Color platter for paper making

Bright yellow is a common dye applied for fire papermaking, normal papermaking, and kraft papermaking. Different kinds of paper are produced and the colors, tones, and dyes are different. For instance, dyes used for toilet paper and newsprint are not the same. Brushing paper and cultural paper require different dyes making them versatile for several products.

Scope in the Plastics

Oil solvent dyes are common in this industry as they are strong colorants. Added features of this material include heat resistance, fastness, and brightness of color. They can be seen on everyday products and industrial greases. Masterbatches, paints, and inks make it to spinnerets of chemical fibers, nylon, and polyester.

There are various types of solvent dyes used by the chemical structure they have and the end use. In the case of plastics, it is heat resistance is important for performance and good quality of the product. They come in colors like blue, yellow, green, orange, purple, and red.

The other features it should exhibit are resistance towards:

  • Acid & Alkalis
  • Sublimation
  • Oil and solvent
  • Chemicals
  • Light

They are soluble in organic solvents like wax, fats, ethers, alcohol, ketones, aliphatic, chlorinated, and aromatic hydrocarbons. Acrylic and PVC material coatings are also done with these solvents. They are also produced as strains by manufacturers for diagnosis in the medical field and scientific research.

As complete solvent dyes manufacturers, we have a large portfolio of products that meet the specifications of several industries. Try our products for specific applications to increase your business potential in the coming years.

Applications of non-toxic pigment green in diverse industries

Industrial pigments have a variety of uses in paper processing, textiles, paints, plastics, and also fertilizers. Business owners need to pick up precise and quality pigment to get optimal results from their productsales. These chemical preparations are made by manufacturers who invest their expertise in understanding the requirement and scale to satisfy customer requirements. Insolubility and dispersibility mediums are blended with diverse solutions. They can be used to put a color on paint or resin. Pigment green is low on cost and also non-toxic. It also has multiple applications across various sectors.

Pigment Green

While choosing this pigment preparation in the form of powder, understanding its applications is vital. As exclusive pigment green manufacturers, Vipul Organics brings the best quality of this highly popular color for the production of products for its global customers.

The following information throws light on the basics of pigment green and its myriad purposes.

Phthalocyanine dyes come in the form of powder, wax, or water. However, in the powder form,itsutility is unmatched for multiple applications.It also replaces Phthalocyanine blue. As expert pigment green manufacturers, we use appropriate processes to make powder batches.

The advantages of pigment green in everyday products are mentioned below.

Pigment Green

Industrial applications, safety,and usage

Paints & coatings, inks, and plastics are improved with pigment green. When used for currency (printing) it exhibits a yellow tint. It is versatile in the cosmetic industryfor nail polish production.Primarily required in bulk by the competitive ink industry, pigment requirements areevident. The value of the ink is enhanced by 50% when the right colored powder is added. The inherent color of Plastic productscanbe altered.The change happens due to the scattering of light or the presence of immersion.

The right shade of pigment is required to get the color rightwhen it comes to Phthalocyanine dyes. It should have the ideal properties for the formulation. If the manufacturer does not put in the effort, the result is sub-standard and makes the product look of poor quality.

We have invested in state-of-the-art lab equipment and experienced staff for efficient processes and systems. The professionals examine the color tint and texture before it undergoes bulk production. In the trial run, it is matched with the customer’sbrief to get proficiency. This reference standard is essential in the global market.We use various other methods to ascertain the best quality of green pigment production.

The tools measure:

  • The color (shade and tone)
  • Optical appearance (visual appeal)
  • Research on raw materials
  • Texture (to meet customer demand)
  • Consistency and uniformity in all batches
  • An ideal formulation for large-scale production
  • Customer support at all times

As dedicatedpigment green exporters from India,Vipul Organics has a complete rangeof pigmentsto offer. We match the quality as desired by a customer. Do get in touch with your requirement now that you know our processes and capabilities.